Coilers and De-coilers
Overview
At Sajjanson Engineers, we design and manufacture high-quality Coilers and De-coilers for a wide range of industries, including steel processing, metal manufacturing, and coil handling. Our equipment is engineered for precision, durability, and efficiency, offering seamless solutions for unwinding and winding metal coils. Whether you need equipment for hot-rolled, cold-rolled, or coated strips, our coilers and de-coilers ensure smooth operations and enhanced productivity.
Applications
Our Coilers and De-coilers are ideal for:
- Steel Processing
- Automotive Industry
- Metal Rolling Mills
- Cold Rolling
- Hot Rolling
- Galvanizing and Coating Lines
- Service Centers
- Coil Processing Lines
Key Features
- High Precision Coil Handling: Our coilers and de-coilers are designed to handle metal coils with high precision, ensuring minimal damage and reduced wear during unwinding and winding processes.
- Heavy Duty Construction: Built for durability, our equipment features robust frames and components to withstand heavy-duty applications, even for large coils.
- Advanced Tension Control Systems: We integrate sophisticated tension control systems to maintain constant strip tension, ensuring smooth and precise operation without coil slippage.
- Automatic Coil Splicing: Our systems offer automatic coil splicing for continuous production, enhancing productivity and reducing downtime during coil changeovers.
- Energy Efficiency: Designed with energy-efficient motors and systems to help reduce operational costs while ensuring high-performance output.
- Customization Options: We offer tailored solutions for specific coil sizes, weights, and material types to suit your production requirements.
Coilers
- Continuous Coiling: Our coilers efficiently wind up metal strips into coils, providing smooth and consistent winding that enhances product quality and minimizes downtime.
- Heavy-duty Coiling: Designed for large coils with high tensile strength, capable of handling strip thicknesses from 0.2 mm to 16 mm, widths up to 2200 mm, and coil weights up to 40 tons.
- Tension Control Systems: We integrate advanced tension control mechanisms to prevent slack, coil slippage, and excessive deformation during the coiling process.
- Fully Automated Coiling: The automation system allows for continuous coiling without manual intervention, improving efficiency and reducing operator fatigue.
De-coilers
- Automatic De-coiling: Our de-coilers are designed to automatically unwind coils and deliver them to the next process in the production line, ensuring smooth and consistent feeding.
- High Precision and Control: Equipped with precision control systems to ensure accurate feeding of material into rolling or processing lines without damage to the strip.
- Heavy-duty Unwinding: Capable of unwinding coils of varying thickness and width, our de-coilers are built to handle heavy-duty applications with ease.
- Variable Speed Control: Our de-coilers come with variable speed drives to adjust the speed based on the material type and thickness, ensuring efficient operation across different coil types.
Technical Specifications
- Material Compatibility: Suitable for steel, aluminum, copper, and other metal coils.
- Thickness Range: From 0.2 mm to 16 mm.
- Width Range: Up to 2200 mm.
- Coil Weight Capacity: Up to 40 tons.
- Speed Control: Adjustable speeds for coiling and de-coiling processes.
- Tension Control: Advanced electronic tension control systems for smooth coil handling.
- Automation: Fully automated systems for minimal manual intervention.
Why Choose Sajjanson Engineers?
- Custom Engineering Solutions: We design coilers and de-coilers to meet your specific requirements, ensuring compatibility with your production process.
- Robust and Reliable Equipment: Our coilers and de-coilers are engineered for durability and efficiency, reducing downtime and enhancing overall productivity.
- Global Expertise: With years of experience in the industry, we provide equipment that meets the highest standards of quality and performance.
- After-Sales Support: We offer comprehensive after-sales services, including installation, training, and maintenance, ensuring your equipment runs smoothly throughout its lifespan.