Pickling Lines
At Sajjanson Engineers, we specialize in designing and manufacturing state-of-the-art Push-Pull, Semi-Continuous, and Continuous Pickling Lines. Our pickling lines are engineered to meet diverse customer needs, offering superior performance, cost efficiency, and environmental compliance.
Types of Pickling Lines
1. Push-Pull Pickling Lines
Processes strips between 1.0mm to 12.0mm thick and 300mm to 2000mm wide.
Ideal for smaller batch production with high flexibility.
2. Semi-Continuous Pickling Lines
Offers higher production rates with compact accumulator designs.
Cost-effective due to simplified accumulator systems.
3. Continuous Pickling Lines
Designed for uninterrupted operation with welding/stitching technology.
Equipped with entry and exit accumulators for seamless workflow.
In addition to low-carbon steel, our pickling lines are also suitable for copper, copper-based alloys, and commercial grades of stainless steel.
Key Features of Sajjanson Pickling Lines
1. Turbo-Tunnel Technology
Shallow granite tanks with a patented Turbulent Acid System.
Enables fast threading, high turbulence, and efficient pickling at high speeds.
2. Lo-Chlor Washing System
Special post-pickling washing ensures low chloride retention.
Extends the life of rolling mill coolant during subsequent operations.
3. Environmentally Friendly Design
Acid tanks are sealed to prevent fume leakage.
Efficient fume exhaust systems ensure exhaust stack releases of less than 10 mg/m³ of free HCl, meeting stringent air pollution norms.
4. Acid Recirculation System
Fully engineered system for high-quality pickling and efficient acid usage.
Uses FRVE (Fiber-Reinforced Vinyl Ester) for tanks and high-temperature piping.
Continuous process monitoring through advanced instrumentation.
5. Low Consumptions
Optimized acid usage reduces consumption per ton of production.
Efficient recycling minimizes water consumption, enhancing cost savings.
6. Low Effluents
Waste Pickling Liquor is iron-rich and low in volume.
Acidic water effluents are kept to a minimum, making the process eco-friendly.
7. Customizable Inline Features
Additional inline processes like Edge-Trimming, Skin-Passing, Coating, and Cut-to-Length can be incorporated based on customer requirements.
Why Choose Sajjanson Engineers for Pickling Lines?
Proven Expertise: Over 50 pickling lines installed across South Asia.
Superior Technology: Innovative solutions like Turbo-Tunnel and Lo-Chlor systems.
Eco-Friendly Solutions: Designed to comply with the most stringent environmental norms.
Customization: Tailored pickling lines to meet your specific production goals.
Applications
Our pickling lines are ideal for industries such as:
Steel manufacturing
Non-ferrous metals processing
Stainless steel production
Industrial metal coating
Contact Us
Looking for reliable and efficient pickling lines? Sajjanson Engineers is your trusted partner for advanced pickling solutions that deliver unmatched performance and environmental safety.