Roll-Forming Lines
At Sajjanson Engineers, we provide advanced Roll-Forming Lines designed to meet the demands of precision, efficiency, and versatility. Our roll-forming solutions are ideal for producing complex profiles, panels, and sections across a wide range of industries.
What is Roll-Forming?
Roll-forming is a continuous bending process in which a strip of metal is passed through sequential rolls to achieve the desired profile. It is highly efficient, with minimal material wastage, and is suitable for high-volume production.
Key Features of Sajjanson Roll-Forming Lines
Feature |
Specification |
|---|---|
| Material Thickness | 0.2 mm to 12 mm |
| Strip Width | Up to 2,000 mm |
| Line Speed | Up to 80 m/min |
| Material Compatibility | Steel, Stainless Steel, Aluminum, Copper, Brass |
| Profile Types | Complex shapes, U-channels, C-channels, Panels |
Advantages of Roll-Forming Lines
High Efficiency: Continuous operation for high-speed production.
Precision: Uniform profiles with consistent dimensions.
Versatility: Suitable for a variety of materials and profile designs.
Cost-Effective: Minimal material wastage and low energy consumption.
Customization: Tailored to meet unique customer requirements.
Applications of Roll-Forming Lines
Construction Industry
Roofing Panels
Wall Claddings
Ceiling Panels
Door and Window Frames
Automotive Industry
Bumper Beams
Door Reinforcements
Structural Profiles
Electrical Industry
Cable Trays
Electrical Enclosures
Storage Systems
Shelving Systems
Rack Components
Industrial Applications
Tubes and Pipes
Solar Panel Frames
HVAC Ducts
Why Choose Sajjanson Roll-Forming Lines?
1. Innovative Design
Our roll-forming lines incorporate advanced engineering and state-of-the-art technology to deliver top-notch performance.
2. Custom Solutions
We design roll-forming lines tailored to your specific production requirements, ensuring maximum efficiency and product quality.
3. Durability and Reliability
Built with robust materials and precision engineering, our roll-forming lines ensure long-lasting and trouble-free operations.
4. Advanced Automation
Integrated with automated systems for coil loading, cutting, stacking, and profile adjustments, ensuring seamless production.
Special Features
- Tooling Flexibility: Interchangeable roll sets for different profiles.
- Quick Changeover: Rapid tooling change ensures minimal downtime.
- Precision Controls: Advanced PLC systems for precise speed, thickness, and profile settings.
- Post-Processing Options: Integration with punching, welding, and embossing systems for value-added processes.
Technical Capabilities
| Type of Profile | Thickness Range | Speed | Width |
|---|---|---|---|
| Roofing Panels | 0.2 – 1.2 mm | Up to 80 m/min | Up to 1,500 mm |
| Structural Profiles | 1.0 – 8.0 mm | Up to 60 m/min | Up to 2,000 mm |
| Automotive Profiles | 1.5 – 6.0 mm | Up to 50 m/min | Up to 1,200 mm |
Custom Roll-Forming Solutions
At Sajjanson Engineers, we pride ourselves on delivering solutions that match your specific requirements. Whether you need a roll-forming line for simple profiles or complex multi-stage operations, we have the expertise to deliver.
Contact Us
Transform your production with cutting-edge Roll-Forming Lines from Sajjanson Engineers. Get in touch with us today to discuss your requirements and learn how we can help optimize your manufacturing process.